Patch Borders

Patch borders define the edge of the patch and help give it structure, durability, and a clean finished look. Different border styles work better for different patch shapes and artwork. We’ll help you choose the right border so your patch looks sharp and holds up over time.

 

Merrowed Border

A merrowed border is the classic thick, rounded edge you see on traditional patches. It’s stitched around the outside of the patch after it’s cut, creating a raised, rope‑like edge.

Merrowed borders are a good choice when you want:

  • a classic patch look
  • a bold, defined edge
  • a clean finish on simple shapes

Merrowed borders only work on shapes with smooth, closed outlines like circles, ovals, squares, and rectangles.

 

Satin‑Stitch Border

A satin‑stitch border is a clean, embroidered edge that’s sewn directly onto the patch. It works on almost any shape, including custom outlines and detailed silhouettes.

Satin‑stitch borders are a good choice when you want:

  • a modern, clean edge
  • a border that follows custom shapes
  • a thinner, more flexible finish

This is the most versatile border style and works well for woven, embroidered, sublimated, and chenille patches.

 

Which border should I choose?

It depends on your artwork and the shape of your patch:

  • Simple shapes (circle, oval, square, rectangle) — merrowed or satin‑stitch
  • Custom shapes (logos with outlines, shields, icons) — satin‑stitch
  • Detailed edges — satin‑stitch
  • Classic look — merrowed
  • Modern look — satin‑stitch

If you’re unsure, send your logo and we’ll recommend the best option.

 

Do all patch styles support both borders?

Most patch styles support both merrowed and satin‑stitch borders. Chenille patches almost always use satin‑stitch because of their thickness. Sublimated patches can use either, depending on the shape.

 

How do I get a quote?

Start with our quote form and include your logo and the garments you’re interested in. We’ll review the details and send back a clear, custom quote with no setup fees and no surprises.